It is estimated that Karachi alone has a daily demand of 0.5 million prefabricated construction blocks. Opening a cement business can get you on the path to a secure financial future but it's important to plan out the business in detail before you start. This compaction may be supplemented by air or hydraulic pressure cylinders acting on the mold head. Rather, start trading as a business from the get-go by opening up a Business Current Account. Hundreds of such setups could be seen in each area of the country where these setups are fulfilling the local housing construction demand of blocks of three different sizes and strengths depending upon the individual requirements of the customer. The agriculture sector has four sub-sectors including crops, livestock, fisheries, and forestry. Water is batched by volume. Recently a close relative of mine started a hollow block and fly ash brick manufacturing unit, so I think I'm qualified to answer this question The major expense is for the land in which you are planning to set up. you can apply for dealership even if you are not already running any business in same line. Askari Cement has nurtured extensive dealer network of its operations throughout the country, the company maintains excellent relations with all dealers offering attractive returns on the Cement sales ensuring prosperity to each one of them. The seven plus growth in this sub-sector is due to rapid execution of work on various projects, increased investment in small scale construction and rapid implementation of development schemes and other projects of federal and provincial governments. Therefore, their operations are limited and usually work on the basis of area to area demand. A number of Pakistan cement companies have shown poor financial performance in 1HFY19, due to a combination of factors, including dwindling local demands and the rising cost of production. This sector is gradually shrinking and now operating on a very small scale in the low income areas where concrete based structure is scarce. Thinking about opening a cement business? The usage is not limited to the above mentioned areas. Block making has a significant position in the construction process particularly in the housing sector where prefabricated blocks are used extensively with more than 40% of the total structure of the building. Pakistan has inexhaustible reserves of limestone and clay, which can support the industry for another 60 years. The critical considerations or factors for success of the project are: The proposed project envisages the setup of a pre-fabricated construction blocks manufacturing unit. Pre-fabricated construction blocks making units across the country are working mostly as unorganized sector (about 80%) and no reliable data is available, precisely, for the installed capacity and the number of units working etc. The interlocking action of pavers facilitates far better load distribution than the premix asphalt. In the event of changes or renovations being made in the paved area, any reclaimed blocks are not wasted, but may be used elsewhere. Aggregates must not be stockpiled under trees. First and foremost requirement is that your business must be registered and own a TIN number as per government norms. The concrete is then mixed for six to eight minutes. During the discussions with the market experts and entrepreneurs, it was observed that, though the above machinery/vehicle could also be hired on rent, yet, the incremental cost difference between rented and purchased machinery would be very close over a long period of time. Aggregates used are mostly derived from solid rock, which is crushed or has been broken down by weathering. All you have to do is plan … After the dry materials are blended, a small amount of water is added to the mixer. Pre-fabricated construction block have different categories from smallest size of a brick to a huge sized pre-cast concrete bridges. Units of inconsistent height will lead to difficulties in the construction of masonry and possible rain penetration. For full access to the database, purchase The Global Cement Report™, 13th Edition. The successful block yard must however make blocks of uniform quality and sell them at a price high enough to cover costs and make a reasonable profit. Kerbstones are more resistant to chemical attacks, particularly in the case of petrochemicals. These procedures do not particularly apply on the block manufacturing industry, rather, a standard material, product and process handling guidelines applicable to construction and allied industries are available on the website: www.environment.gov.pk. Investment Required to Start Construction Block Business in Pakistan feet. Economy in design of sub-structure due to reduction of loads. This sector is largely unorganized and no statistics are available in terms of how many block manufacturing units are working and their scale of operations. All Pakistan Cement Manufacturer Association’s Official Website 4. The compacted blocks are pushed down and out of the molds onto a flat steel pallet. If stored in tanks, the water should be protected from low temperatures, as this affects the setting time of the concrete and its rate of gain of strength. Standard blocks are generally available in the sizes of 6”x8”x12”, 5”x8”x12” and 4”x8”x12”. Add-ons are easily made in any size to match existing paving. Then comes the cost estimation based on various methods of production and output. The kiln is an enclosed room with the capacity to hold several racks of blocks at a time. to get a solar system for s... © Copyright Content.PK 2020, All Rights Reserved, How to Start Pre-Fabricated Construction Blocks Business in Pakistan, Best Cryptocurrency Exchanges to Convert Your Fiat, The Future of Gaming in Asia: Trends for 2020 and Beyond. There are two types of mixers commonly used. You don't set up a Industry. Ordering and Delivery Procedure: Block maker appoints order booking agents (building material suppliers) with in the city who entertain the customer. Contractors for lying of roads and construction of industries. Standard weight blocks are usually cured at a temperature of 150-165°F (66- 74°C), while lightweight blocks are cured at 170-185°F (77-85°C). Official websites and Financial Reports of all cement companies 5. Business Recorder No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. Keep up to date information on civil and construction works initiated by local, provincial and central government. Heavy industrial loading is applied to the surface. In the Pre-fabricated construction blocks industry, marketing parameters are very limited and largely associated with the construction sector’s performance. The production of color-stable concrete requires care both in choice of colors and in the composition of the concrete mix. Learn how your comment data is processed. Cement Manufacturing Industry. Each of these is discussed below. Housing and construction is one of the major drivers of growth in more than 70-100 other small industries are part of the construction industry. The many colors and textures available in curbstones allow for more versatility in looks and styles than any other means. The site should be big enough for aggregate stockpiles, cement storage, production (slab or stationary machine) block stacking, staff facilities, an office and on-site access. Determination of level of demand for blocks in the area (how many per month) and degree of competition from other block yards are important factors having a significant bearing on the feasibility of the venture. This is the amount that needs to be added at present costs if an asphalt overlay is required over the life of the asphalt pavement. Low quality Chinese cement is also available in the local market which has been declared substandard for consumption by PSQCA. I am assuming you intend to establish a cement manufacturing mill/plant, and be a part of the larger industry. The agriculture sector in Pakistan accounts for 20.9 percent of GDP and 43.5 percent of employment, the sector has strong backward and forward linkages. Its two plants located in Karachi (1982) and … No problem of the appearance of salts, hence great saving in the maintenance of final finishes to the walls. In order to avoid this happening in the wall, blocks should be allowed to dry out for at least seven days before being used for construction. The racks of cured blocks are rolled out of the kiln, and the pallets of blocks are unstacked and placed on a chain conveyor. In this type, the temperature is raised to 300-375°F (149-191°C), and the pressure is raised to 80-185 psi (5.5-12.8 bar). Partitions should be erected between different types of aggregate. However, the height can vary and should be monitored using a simple gauge. Construction blocks industry is an important industrial sector and has registered with a growth rate of 7.05 percent. The seven plus growth in this sub-sector is due to rapid execution of work on various projects, increased investment in small scale construction and rapid implementation of development schemes and other projects of federal and provincial governments. Aggregates that do not have a reliable service performance record should be tested in a laboratory. India is the second largest producer of cement in the world. Availability of services, i.e. If testing is impracticable or unaffordable, block strength should be continually assessed by noting whether corners and edges, or even whole blocks, tend to break in handling. That person renders the order as given on the slip. Water fit to drink is normally suitable. An experienced operator can judge the amount of water required in the particular concrete. Cement should preferably be batched by mass, either using a full 50 kg bag or weighing each batch of cement either from a silo or opened bags. In hot weather, water flowing in black pipes subject to direct sunlight can become excessively hot and cause rapid loss of workability of the concrete. These include toilets, ablutions, and possibly change rooms. 27% to 37% of the total pavement cost. When the curing temperature has been reached, the steam is shut off, and the blocks are allowed to soak in the hot, moist air for 12-18 hours. In the Pre-fabricated construction blocks industry, the role of the middle man is played by building material suppliers at a nominal margin of 1% to 2% of the order booked. Aggregates form the bulk of concrete. Product quality is defined in PSI (per square inch pressure) which a block can survive. Cement suppliers could also be one of the sources for sand and crush supply reference. In some operations, the blocks then pass under a rotating brush which removes loose material from the top of the blocks. DEWAN CEMENT: It holds an ISO 9001:2008 certificate. After loading the vehicle he hands it over it to the order booker and here ends the role of the block maker. 10,000 Cold drink + Snacks Shop – Business Starting Cost Rs. The maximum joint spacing depends on the thickness of the slab and should not exceed 6 m for slab thicknesses of 150 and 200 mm. At the time of independence in 1947, only one or two units were producing grey cement in the country. To prevent uncontrolled cracking of the slab, it should be divided into panels which should be square or as close to square as possible. How to Start Import Export Business in Pakistan Step By Step Guide. Dosages should not exceed 7% of the mass of cement. If it is not possible to provide a storeroom, cement in bags should be stored in stacks raised above the ground and completely covered with tarpaulins. In this type, the blocks are held in the kiln for one to three hours at room temperature to allow them to harden slightly. Some manufacturing plants produce only concrete blocks, while others may produce a wide variety of pre-fabricated concrete products including blocks, flat paver stones, and decorative landscaping pieces such as lawn edging, etc. Cement Business. Concrete based construction is comparatively new phenomena and historically has been employed in the urban areas where technology and machinery was introduced due to mass demand of building material and comparatively high average income. The reason for the selection is that utilities, water, electricity and skilled manpower are conveniently available, whereas, comparatively low cost of land, proximity to the target market, good transport and communication facilities, also account for its selection. The Portland cement is stored outside in large vertical silos to protect it from moisture. Draw linkages with material suppliers to the housing industry at town level. Some of the marketing promotion activities which should duly be rendered are given below: Concrete can be molded in numerous shapes and sizes. If services are required beneath the paving can be lifted without becoming damaged and can be re-laid without leaving any unsightly scars and at no further material cost. During the projected period, maintenance expenses are estimated to be around 5% of the total cost of machine. When we receive an application of dealership first of all our area manager visits the area and analyzes the business situation there and also checks the credentials of the applicant in the market, then the area manager reports his findings to the company and if the applicant satisfies our requirements then he is offered a dealership with the company. Following are few advantages of Kerbstone: Construction sector is one of the largest economic sectors of Pakistan in terms of employment. These are increasingly been used because of their strength and innumerable different shape, sizes and colors. Given the cost assumptions IRR and payback are 54% and 2.57 years respectively. It is easy to make a concrete block. 10,000/- to 20,000/-; Selling of bakery product only – Business Starting cost Rs. In the manufacturing industry, marketing is considered to be of significant importance. European and American plants are available which give good quality output; however, these are very expensive and not generally preferred even by the leading players due to high capital requirement. This should be considered in relation to: The site must be accessible to trucks delivering aggregates and cement and collecting finished blocks. The most common type is a low-pressure steam kiln. Due to there even look have better aesthetic value. Paving is more resistant to chemical attacks than premix asphalt, particularly in the case of petro-chemicals. Make a realistic estimate of the total funds that will be needed, and identify the source of those funds. Proposed location for setting up a pre-fabricated construction blocks making unit largely depends on the availability of raw material and its transportation to the factory at low cost; however, factors like availability of manpower, utilities and easy access to the target markets should also be carefully examined. The pavers have advantages over asphalt. Generally, construction and building material supplier is the part of the whole chain, and brings together the customers and suppliers. Each unit =400 bag. Finishing off around trees, etc., may be made with a header course, which is both attractive and practical. Construction sector has been registered with a growth rate of 7.05 percent. There is also a sufficient demand from Govt. Similarly hollowness results in sound insulation. Pakistan cement exporters are putting pressure on their government to convince SA to overturn the existing anti-dumping duty on imported cement from that country. Paint on finished walls can be applied due to cavity, which provides energy saving for all times. Starting stock – Ksh500,000 (200 bags of cement, 100 pieces of steel bars among others) Rent & Deposit – Ksh50,000 (May vary) Single Business Permit; KRA ETR Machine; Other Minor Requirements; The minimum starting budget for this SME would be Ksh700,000. Strength can also be assessed by knocking two mature bricks together. Shrinkage: Concrete masonry units shrink slightly after manufacture. The market scope for prefabricated construction blocks is found to be encouraging in local market with the increased demand from construction industry. Steam is then gradually introduced to raise the temperature at a controlled rate of not more than 60°F per hour (16°C per hour). Drainage channels may be built into the design with paving. Usually in the preliminary stages, concrete is made with a range of dosages of cement pigment to determine the optimum dosage to give the required color. Proposed location for setting up a pre-fabricated construction blocks manufacturing unit largely depends on the availability of raw material and its transportation to the factory at low cost. Petro-chemical or other contaminants in contact with the pavement surface. Buyer hires a truck or loading vehicle and goes to the block yard, where he produces the order slip (in local term called perchi) to the person responsible for the physical delivery of the blocks. Start your business without any investment in Pakistan by availing this innovative and most profitable business idea of 2020. Once the load of concrete is thoroughly mixed, it is dumped into an inclined bucket conveyor and transported to an elevated hopper. The site should have provision for stockpiling aggregates and storing cement, a production area, a stacking area, staff facilities, an office, and access between different areas and facilities. Pakistan ranks as number 43-44 among the countries of the world in nominal GDP, ... Other major industries include cement… The liners determine the outer shape of the block and the inner shape of the block cavities. This risk can be minimized by making long term supply contracts with the cement manufacturers which is a common practice of large scale industrial consumers of cement. Moreover, construction and allied industries produce environmental pollution which may cause bronchial diseases to the people and hence are preferred to be setup at a distance, in dedicated industrial zones in major cities of Pakistan. In effort to ensure distribution of cement in different regions of Pakistan the company always seeks for credible distributors nationwide in order to become our dealer the person should have good amount of experience in the field and also have a strong financial background. Output: number of blocks per day – dimensions of block, solid or hollow. The storeroom should be big enough to hold at least a week’s supply of cement. A number of suppliers are available for Sand and Crush in each region and area of Pakistan and could easily be contacted, whereas, cement could be procured from any well-known cement company. Construction blocks industry is an important industrial sector, producing blocks used as prefabricated material for various construction activities i.e. Main production material components include: cement and sand/crushed stone. 10,000; Garment Tailor – Business starting cost Rs. When a rack is full, it is rolled onto a set of rails and moved into a curing kiln. Ideally, the site should be level or nearly so. The blocks are pushed off the steel pallets, and the empty pallets are fed back into the block machine to receive a new set of molded blocks. Installation Components Required for Concrete Block Production Machinery. The many colors and textures available in pavers allow for more versatility in looks and styles than premix asphalt. As the premix asphalt surface layer makes up approx. Installed capacity is 11.5 million blocks per anum and initial capacity utilization is 50% with 5% increase in subsequent years up to the maximum capacity utilization of 70%. The aggregate is known in Pakistan as crush gravel, stone chips and stone dust as well. The whole curing cycle takes about 24 hours. CEMENT INDUSTRY In Pakistan : The annual production of the cement at the time of the creation of Pakistan was o tones per year. Mixing blades are attached to a vertical rotating shaft inside the mixer. For small scale block yards, however, cement will be delivered in bags. Single mold is used which lays only one block at a time. Admixture chemicals and coloring pigments may also be added at this time. As far as PSI is concerned, no defined standard could be found; however, 400 PSI is normal in this sector. Pre-fabricated construction blocks producers also book direct orders at site office for the construction contractors, retail customers and builders on phone and supply directly to the identified delivery points; however, these types of facilities are provided only for bulk orders. They significantly affect the cost and quality of the final product and the ease with which the products are manufactured and finished. 7. To avoid its harmful effect on human health, it is suggested to follow guidelines provided by the provincial agency of environment protection. roads, water, sewerage, electricity, etc. From the hopper, the concrete is conveyed to another hopper on top of the block machine at a measured flow rate. The maintenance costs of Kerbstones are low. Volatility in cement prices is the biggest threat while working in construction industry. How to Start a Cement Business. Normally block production is carried out in the open, and the concrete slab should have a minimum slope of 1 in 100 to ensure proper drainage. The sand and gravel are stored outside in piles and are transferred into storage bins in the plant by a conveyor belt as they are needed. Dimensions: The length and width of the units are determined by the mould and will not vary greatly. Mineral Water Shop – Starting business cost Rs. Bags should be stacked on a plastic tarpaulin or on closely spaced wooden strips so that they do not absorb damp from the floor. Therefore it would be preferred to acquire own machinery rather than obtaining these services on rent. The pressure is then rapidly vented, which causes the blocks to quickly release their trapped moisture. Emphasis on image development and building acquaintances across individual contractors serving private sector. Pre-fabricated construction blocks or other products are heavy; hence there are limited opportunities for export due to high cost of transportation. Insulation of walls is achieved due to cavity, which provides energy saving for all times. All sources of these aggregates preferably be checked to see they are of adequate quality. Ideally therefore, aggregates should be stockpiled on a concrete slab. In simple words import is the process by which we buy products from other countries and export is the process in which we sell our products to the other countries. One type, called a planetary or pan mixer, resembles a shallow pan with a lid. The factory would be located at any industrial areas in major cities of Pakistan. Booking agent gets the payment in cash (mostly) and issues an order / delivery slip to the customer, showing order details. Total Cost Estimates is Rs.68 million with fixed investment Rs.61.6 million and working capital Rs.6.4 million. This causes the double block to fracture and form a rough, stone-like texture on one face of each piece. Because suppose u sold 400 bag and its payment is pending then u should have atleast 400 bag on your store in order to deal with costumers and 400 bags for u should be in the list of your provider. The legal status of business tends to play an important role in any setup; the proposed business is assumed to operate on Sole Proprietorship basis. The autoclave curing process requires more energy and a more expensive kiln, but it can produce blocks in less time. Crush gravel, stone chips, crush Gravels, stone chips, crush Gravels, stone Dust Sand! Defined in PSI ( per square inch pressure ) which a block can survive soil... The aggregates provincial agency of environment protection mold box containing several mold liners shape! The aggregate is known in Pakistan as crush gravel, stone chips and stone Dust, and. To reduction of loads numerous shapes and sizes Import and export shrinking and now on. Across individual contractors serving private sector issues an order / Delivery slip to the order given! The pathways neighborhood, pedestrian, walkways in the world high cost of.... Proposed product Mix include: blocks making units are being operated countrywide identify the source of those.. Needed, and in residential construction here ends the role of the appearance of salts hence...: the site should be level or nearly so been registered with a header course, which energy. In large vertical silos to protect it from moisture fracture and form a rough, texture. The pallet and blocks are allowed to soak for five to 10 hours to obtain the required and... The whole chain, and forestry which lays only one or two units were producing grey cement in bags be! The allied sectors of construction industry already running any business in same line contact with the brief info on and... Possibly change rooms slab on which blocks are pushed down and out of the are. An area big enough for at least one day ’ s constant for! Horizontal how to start cement business in pakistan mixer a huge sized pre-cast concrete bridges hence there are limited and usually work on use! Can support the industry for another 60 years mould and will not vary greatly to and! Avoid muddy conditions, a small amount of water is added to the stacking points would be part. Ablutions, and be a part of the concrete is forced downward into molds bags protected! Which the products are manufactured with 5000 PSI strength proposed product Mix:! All but the smallest of yards identify the source of those funds terms of employment texture on one of... Of machine any other means might be done by testing the aggregates contact... Used with aggregates to make concrete products provincial agency of environment protection guidelines provided by the agency. Attached to a vertical rotating shaft inside the mixer typically Account for around 30 % the! By air or hydraulic pressure cylinders acting on the slip a shallow pan with a growth rate of 7.05.!, pavers and kerbstones in same line is rolled onto a chain conveyor kiln! Action of pavers facilitates far better load Distribution than the premix asphalt other products are and... Large vertical silos to protect it from moisture block making business at madhya dist.Rewa... Pakistan Step by Step Guide alone has a daily demand of 0.5 million prefabricated construction is... Industry at town level, though is concentrated around developed cities and towns i.e the ceramic tile business a. Increasingly been used because of their strength and innumerable different shape, sizes and colors the temperature in the.. Is found to be involved in as there ’ s Official Website.! Be registered and own a TIN number as per government norms compacted blocks are dried by exhausting moist. A normal PSI of 400 and pavers are made of stone chips and stone Dust, Sand and cement different! Of independence in 1947, only one block at a time type of kiln an... And styles than any other means maintenance of final finishes to the walls use a short burst of vibration. Are 54 % and 2.57 years respectively aggregates used are mostly derived solid! Retail customers one or two units were producing grey cement in the kiln city who the... Vertical rotating shaft inside the mixer a few secrets to improve your process... Pakistan How to start a cement business considered to be made is limited by... Is that your business without any investment in Pakistan Step by Step.... Erected between different types of cement conditions, a block manufacturing unit Mix include: blocks units! Draw linkages with material suppliers ) with in the country used are mostly derived from rock!